Equipment Description:
1. Intelligent control module
Central control platform: Real-time monitoring: track speed/spray gun pressure/temperature/energy consumption (data refresh rate 100ms)
Preset recipe: Store 50 sets of process parameters (including water-based paint/UV paint/high solid content paint)
3D visual positioning: Laser scans the workpiece contour (accuracy ±0.5mm), automatically generates the optimal spraying
2. Path
Safety interlock: Automatically cut off the gas source when the combustible gas concentration exceeds the limit (explosion lower limit 25%)
Emergency stop response time <0.3 seconds (in line with GB 5226.1-2025 standard)
3.Core performance and advantages
| Indicators | Parameters/Characteristics | Industry comparison |
| Coating uniformity | Film thickness deviation ±3μm (X-ray thickness gauge) | Traditional equipment ±8μm |
| Single-line capacity | 200-300㎡/h (workpiece spacing ≥0.6m) | Peer average 150-200㎡/h |
| Energy efficiency | 0.6kW·h/㎡ (heat recovery rate ≥65%) | Traditional equipment 1.2kW·h/㎡ |
| Environmental compliance | VOC emission ≤20mg/m³ (GB 37822-2025) | National standard limit 50mg/m³ |
4. Safety and environmental protection design
Explosion-proof design: positive pressure air supply in the spray booth (pressure difference +15Pa), isolated from external dust
Wastewater treatment: neutralization precipitation + membrane filtration (wastewater reuse rate ≥80%)
Emergency protection: grounding resistance of the whole system ≤2Ω
Fire extinguishing device covers the spray booth/curing furnace (response time <5 seconds)
Main structures and components:
I. Main equipment composition
1.Ground rail conveying system
Ground rail track: Material: high-strength alloy steel (galvanized surface for rust prevention), adjustable track spacing (0.5-3m)
Load capacity: 300kg/station, running speed 0.3-5m/min (frequency conversion speed regulation)
Sled carrier: anti-static design (surface resistance ≤10⁶Ω), suitable for special-shaped workpieces (maximum size 5m×2m×1.2m)
Positioning accuracy: ±1mm (laser positioning sensor)
2.Pre-treatment module
Degreasing spray tank: alkaline degreasing liquid (pH 12-13, 50℃ constant temperature), oil removal rate ≥99%
Phosphating tank: nickel-free environmentally friendly phosphating liquid, film thickness 1-2μm (salt spray resistance ≥500h)
Pure water cleaning tank: three-stage countercurrent rinsing, conductivity ≤10μS/cm, water saving rate ≥50%
3.Automated painting unit
Robot spraying station: 6-axis robotic arm (repeat positioning accuracy ±0.05mm), supports water-based paint/UV paint
High-pressure airless spray gun: spraying pressure 15-25MPa, atomization particle size 20-50μm
Supply Paint system: two-component dynamic mixing (proportional error <±1%), with self-cleaning function
Constant temperature control (20±2℃), flow accuracy ±2mL/min
4. Curing and drying system
Infrared pre-baking area: 60-80℃/3-5min, fast surface drying (surface hardness ≥HB)
Hot air curing oven: temperature 120-140℃ (uniformity ±3℃), time 15-25min
Exhaust gas treatment module: RTO thermal storage combustion (VOC purification rate ≥99%), particulate matter emission <5mg/m³
Features:
1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.
Product Tags:
|
|
Maximize Coating Efficiency Hanging Conveyor System Intelligent Control and 3D Visual Positioning Images
|
